Waa inkaas DTF uu fududaa marka la isticmaalayo saaciyaha DTF?

Ma ogtahay inksaha DTF iyo jihadiisa ku saabsan awoodda daabaca

Watanka inksaha DTF iyo sida ay muujiyaan daabacidda mooyaane ah film-ka?

Dhulka DTF ama Direct-to-Film waxay sameeysaa hooseeya si kala duwan ah inks. Si wadajiran, waa habab lacag la'aa oo loo sameeyey inuu ku dhaqaaq doorka iyo qeelaha. Inks sublimation wuxuu u baahan yahay dhakinta inuu galo saaran polyester, laakiin DTF wuxuu isticmaalaa mid kala duwan. Ka dib markii lagu daabacday, waxaa jira saaro powder adhesive layer oo ka caawiya inks-ka in uu dhammaystiro xidhiidh kimikaaliga ah leh nooc kasta oo sida loo daabacdo. Waxa magacaas ahaan ay ka dhigaysa waa inay abuurtaan sawirro xoog leh, midho leh kuwo badan oo nooc kasta oo qeelaha, sida cotton, polyester mixes, iyo kuwa sintetika. Qof ink-ka waa midho kala duwan oo ka samaysa midhooyinka xoog leh aad u jeclaanaysaan, sidoo kale binders oo ilaaliya in walba uu jiro inta aan la washto. Waxaa kaloo lagu daray meelaha kale in ay isku dayaan in ink-ka u dhaqaaq si sax ah printer-ka bilaashka ah inay sabab tahay shilada. Taasoo la tijaabiyey sanadkii danbe, markii la sheegtay sababaha solvent, inks-ka DTF lacag la'aan waxay sabab tahay shilada madhan ee 11% ee printhead Epson inta la tijaabiyo. Waa guul iman leh kama ama kan run print shop.

Kalemo Khaaga Qalabka Dhexdiisa ee Inkuu ku DTF Printer Performance

Waxa lagama maahan khaaga qalabka in inkii loo isticmaalo si sax ah ugu dhawaaqayo iyo inay bixisaa foomi la socda. Haddii inkii aad u xooggan yahay, wuxuu beddelaysta sida buurkii u dhasha, taas oo sababay in nozzles laga dubbo daawasho si khalad ama iskuulka aan raacan. Midkoodna, haddii inkii aad u weyn yahay, waxaan ka heli doonaa arrimo sida ilayska la wasakhayn ama goobaha la wasakhayn. Intiisa badan DTF inks waa inay socotaa karaca 12 ilaa 15 centipoise marka loo isticmaalo kan cotton polyester fabric mixes. Intiisa badan abuurayaasha ku daran sabool (humectants) inkaha ay ku xushaysaan inay isku qalabiyaan marka printer-ka la soo saaro muddo dheer. Kuwan additatives ayaa ka ilaalin in nozzles isku dhicin mar dambe, laakiin sidoo kale ayey oggolaadaan printer-ka inuu daawado inkii si fiican marka loo baahan yahay.

Sida Compatibility Fabric ku Xusid DTF Ink Selection

Nooca qoyska aan la printi gareenayno wax weyn yahay marka lagu salaysid inka loo shaqeeyo, wixii loo ekaaday dhulka, iyo inay tahay in ay ku badbaadiyaan dhisidda. Qoyska cotoneed ayaa ka wayn inta inkay u dhaadhacdo maadooyinka san-aamanka ah, sidaas daraaddeed baaritaannada ayaa doonaysta inay isticmaalaan hababka la macni jiray inkaar ah si ay u hesho taageerad saxda ah. Lakin, polyester iyo maadooyin san-aamanka kale waxay fududhamayn karaan inkaaraha la macni jiray oo kala duwan oo kaga caawiya in inkay u dhaadhaco tooska. Qaar ka mid ah baaritaannada cusub waxaa laga heli jiray wax muhiim ah: inkaaraha kala duwan ee sameynaa qoyska qaarkood ayaa ilaalinaya ilaa 95% karaarka orinka xagga dhulka, taas oo ka sii wanaagsan inkaaraha caadiga ah oo kaliya 78% ka ilaalinayaan. Marka la printiyo labooyinka dubbadooda, shakhsiga ugu dambeeynka waxaa la hadlay in la bixiyo saafidhka hoose ee cagaaran ah. Tijaabiyaal waxaa muujisay in arintaas waxay u kordhikartaa aqalka dhulka ilaa 40% qofkii denimka canaanta ah, si ay u noqoto printigooda la macaan dhulka macna leh.

Wada wadan kara ink DTF leh qalabka printer

Waxbarashada Printhead ee Epson iyo Tallaabada Dhaawacyada DTF

Printhead-ka piezoelectric ee Epson ayaa shaqeynaya si wanaagsan marka loo isticmaalo habka direen-dheer-fabric (DTF), gaar ahaan mudool kama ah DX5 iyo i3200 series. Inuu shaqe si sax, shuqulladaas u baahan yahay in dhawaangalaha ayaan la sameyno si weyn. Eegitaanka heerkulka viskositee ka timid 3.5 ilaa 4.5 centipoise waxay muujinaysaa in ninnabaaduhu ku qabsatamaa. Marka dhawaangalka dhammaanayo farsamooyinka saxda ah, way saaran kartaa saaran oo aan lahaan nozzles. Guudaha print-ka waxay sheegtay in lacagta saafidinta iyo tijaabinta ku dhow ama soo saarka lagu jebinayo saddexkoodaba maraba maalin marka loo isticmaalayo dhawaangalka la isku raacayo talaabada, iyadoo la leh midab qaadka ah. Laakiin hore, inta aad dooneysid inaad iibiso dhawaangal, waa inaad eegtid in aad ogaataa in xiiro ah Epson si go'an uga talinayaa ku tilmaamka. Isku dhisida dhawaangalka waxay sababi kartaa dhibaatooyin siinaysa, kadibna waxay sababi kartaa dhibaatada qiime sare ah sida damper assembly ama mekanisimka capping station oo ka jeclaysa printhead-ka marka aan la isticmaalin.

Isku raacida Kimiyadda Dhawaangalka DTF Kuna Dhufta Tilmaamaha Printer-ka

Kuwa dhexeeya in lagu eego xad-dhaafidda, nooc-idinka keemikaalka ah ee alaabta wixii loo isticmaalayo in ay la shaqeeyaan si wanaagsan. Hadda inti badan oo DTF printers ka qaybaha sanaafinta waxaa la isticmaala alaabta laabka biyaha ku jira sababtoo ah waxay la shaqeeyaan si wanaagsan marka la iibna silikooni wipers iyo warshada laabka nickle-plateed oo tibaabadda Epson. Sidoo kale waxaa muhiim in pH loo helo saaxi jiil. Xagga hoosega ah 7.8 ilaa 8.2 wuxuu ilaaliyaa metalka in lama dhicinna ama in kharashkooda ha la'aan maalintii dheer. Boga macmiilka la leh rubber, waa raac ahaan in la ka fogeeyo alaabta laabka laabka laabka acrylic resins. Tijaabo ayaa muujisaa in tani ay leeyihiin inay dhicinno komponenta rubber sannad kasta mararka qaarkood, kadibna inay u dharamsataan nafaha sannadkooda saddexaad maraba.

In La Xidho Clogs iyo Degradation: Ilaalinta iyo Compatibility Maalin dheer

Habka kaydinta waa muhiim ah si loo ilaaliyo in dakarka uu shaqeynayo si sax awood iyo waqtiga. Kaydi dkar DTF qaybta la xidho hab joogto ah oo korkiisa u hor yare, khuseeya 15 ilaa 25 digri sidayntariis. Sidaas daraaddeed lacagta ka soo noqon karaa iyo ku jira khamirka badanaan ka yar ma 12% ka sii yar. Wixii kor saaran waxaa loo isticmaali karaa sabti kasta laba jeer iyadoo la isticmaalayo tijaabada la sameeyey. Odayaal waxay sheegayaan in fikradan mar walba loo sameeyo in ay doobiyaan ama haddana saddex buugga ugu dhexeeya printhead-ka marka la isticmaalo maalin kasta. Iyo na maalin, marka la beddelo ink brand cusub, waa in la dobiyo dhammaan ink-ga leh. Xumeeyaha la socda waxa loo yaqaan in ay dhacdo 40-45% ee xaaladaha la xidhaan.

Tijaabooyinka Awoodda si loo Qiimeyo Dkar DTF Ugu Saxsan

Saxnaanta iyo Isku-dhafkaanshaha Waran ee Qoraallo

Inkaha DTF ee ugu fiican waxa ay abuuraan midab oo saxsan hadii aad siiyaas warqad kasto markaas. Barkhaha ugu weyn badanaa ka wareegsataan isbaraylka ISO 2846-1 iyo inay ilaaliyaan tilmaamka Delta-E hoose 1.5, tan macnaha si kale in la yidhi in qof walba lama arko fogaamayaal saaran ka dibna wixii la printiyey. Qof kasta oo biyo ah inay printiyaan jajab kala duwan, sidii tani nooc buuxda loo sameeyo waa muhiim in lagu dhisno jajab kala duwan iyo in lagu dhaqmo alaabta la wasto. Laakiinse waxa loo baahan yahay si waawegan waa in inkaha sare ku yaraysataan ka dibna mar kasta loo sameeyo. Guushaha printiyeed way ogaadaa in beddelo yar yar waxa uu keeni karaa dalaba guud, sidaas darteed isku halgalka ka dibna jajab kala duwan waa muhiim in lagu ilaaliyo ninkastuna maqaaynta guud.

Dhaqanka iyo Gaarsiinta Inkhaha DTF-Printiyey

Inkaha DTF ee leh tartiiba u fiican waxay sameeyaa xidhiidhaha polimer ku tsun karaadka, si loo gaaro in daabacmaha la socdo 60+ waqooyi laandha industriyaaliga ah bilaashaba ama ka saryama. Woxlinada taasiimadda isdaba joogitaanka lagu sheegay in daabacmaha DTF oo loo ilaaliyay ay ka haysataan 95% halisinta midabka ka dib markii 25 waqooyi laandha, ka sarreeya daabacmaha direkta-garment (DTG) 40%.

Ka hor inta badan inta la gooyo UV iyo laandha mararka qof

Inkkaha DTF cusub waxa la saaran stabilizers UV oo caawiya si wanaagsan in lagu dilaayo reyshinoota foto-kemikaalka ah oo ka hor yimaada kala duwiddii midabka. Marka loo qabto tijaabooyinka xaalad-dhaqan ee ku saldhigga ASTM G154, inkkaha sare leh waxay ka damcen doonaan 10% baabbi'iska midabka marka loo daaqo jir 500 oo khamri aad u dhow daroorsan. Waa ka farsan inkkaha gaadhifka ah oo badan ka ilaalinaya 35% ilaa 50% midabka orignalka ah marka loo qabto hawad samee. Intii kale, midabka canaanta iyo jaaleenka waxa uu adag tahay in ay ka baxaan dhicinta midabka, laakiin inkahanka stabilisaday waxa ay leeyihiin awood dheer marka loo eego midabkan challenging.

Tijaabooyinka Dhulka: Isku-tilmaanta Inkkaha DTF Si Awood u Laga Helo

Tijaabooyinka barashada labaatan oo isku-dilaysa isticmaalka ganacsi ee 12-bishii ay muujinayaan farsamada dhul-qaadka:

• Halan-dhaqan ( -20°F ilaa 120°F) : Inkkaha Premium ma muujin karin beddelidka viscositaad, laakiin inkkaha heer gaaban waxay kala duwan kartaa ilaa 15%
• Jir jilicsanaan weyn (85% RH) : Inkuhii aan la gudbin in kala duwan 8 jeer si degdeg ah
  Si aad u hubto awood, is barta shaqada kaga duwanaansho 200+ oo iyo ka badan marka aad ku qorataan xaaladda aagga kor saarka aad runta ugu baahantahay ilaa aad dhacdo iibintan weyndhigga.

Inkuhii DTF ee ugu sareysan ee la heli karo: Xaqiiqsi Raadid

Inkuhii DTF ee ugu siinay sida la kulmo sharaxaadaha iyo natiijooyinka lab

Inkkuhu sare u ah ee DTF ee la aasaasay soo saara midab xoqleyn, ku tegeyso alaabta, oo leh shaqo yar ah. Marka labakkii kala duwan ee warshadaha soo saaran wada dhashay, saddex maarka ayaa si degdeg ah u muuqda: STS Inks Pro Series, Image Armor Ultra, iyo Kodak DTF Premium. Alaabtan waxa uu si joogto ah ugu socda karis 95% xaqiiqnimadii midabka marka loo qorsheeyo xaaladdaha kalsoonidood. Maamuluhu waxay jeclaanaysaa sida in inkukhu gacan gacan ka bixiya printhead-ka la dhig karo Epson, tan macnaheedu waa in laga faraado nooc in lagu cado oo kale, iyo waqtiga la spendiyey in la caday printer-ka. Qorshooyinka aan danbe ahayn muujinaysaa in Kodak DTF Premium waxa uu ilaalinaya jawaab u guulistaan, isku dayrka viskositee kamidma adag jiro kama yarin. Tan macnaheedu waa in ay tahay mid fudud u ah nabadgelyada runtaa shabah weyn oo jira in kama ugu filna hababka kama ugu filna.

Ink DTF Daacad vs Ink Sare: Miyaan Tafatumaadku Waa Xaqiiq?

Caynaddhii Premium waxay ka saaraan 25 ilaa 40 boqolkiiba kala duwan caynadii caadiga ah, laakiin si habboon waxay iska dhashaan dheerreeya iyo helitaanka xubnaha dooshaha printing. Marka aan ku tiimineyn 50 mudahar washa, caynaddii kor aragti waxa uu jiray midho keliya sida maalintii ugu horreey, lahayd 98 boqolkiiba midabka lacagta compared to just 82% for cheaper alternatives. Waxaa jira kaloo tiro kale ee dhexe-dhexe sida EcoPrint DTF Series oo ka socda meesha ka mid ah kama' fiican iyo qiimaha, iyadoo siiyaa dadka 90% jeedinta washa, halkaas oo qalloocinaya qiimaha weli 30 boqolkiiba. For small shops that only print maybe 10 or 15 hours a week, going cheap might work okay most of the time. Laakiin yarada shirkadaha ay ka shaqeeya shiftaha badan ama shaqooyinka xooggan waxay leedahood inay eexisno formulaasha premium sababtoo ah waxay sii dheerreysaa muddada printhead (over 1800 hours versus only 1200 with standard inks) and create far less waste overall.

Tijaabo Kooban: Brand A vs. Brand B DTF Ink on Epson-Based Printers

Jarida 12-uskumid oo isticmaalaya dababyada Epson S80600 wuxuu isku dayaal inay dhammaan lahaan DTF: inks

• Tibaabka Clog : Brand A wuxuu helay 0.2 hadal kala duwan 100 saa print, ka dib markii loo eegaayo Brand B ee 1.7
• Gamut Mido : Brand A wuxuu gaadhay 98% Adobe RGB, ka kor ugu taal Brand B ee 89%

Inkasta yarreeya ee Brand B (12 cP ka dib 14 cP) waxay abuurtay buuxinta sarreeya aragti polyester, sababihiisa inkastii 15% siisaa laga soo dirirayo. Tijaabooyinkani waxay muujiyeen in ay tahay mid walba in ay ku jiraan in ay tibaabkoodu la iyo printer-specs ay dhaliso khaladnimo awood u leh $0.08 kala duwan print.

Dhawridda Manufacturer vs. Adeegga Dhulka: Kala saaran Habkan ilaa Hype

Xayeysiiska suuqgeynta ee ku saabsan tinka DTF badanaa ma aha mid la mid ah xaqiiqda. Qiyaastii 78% alaabooyinkaas ayaa sheeganaya inay bixiyaan daabacaad aan la baabi'in karin, laakiin marka la tijaabiyo, qiyaastii saddex meelood meel ayaa dhab ahaantii ka gudubta heerka ISO 105-B02:2013 ee iska caabbinta UV. Qaado daraasaddii dhowaan 2023, halkaas oo cilmi baarayaashu ay ku sameeyeen tijaabo indho la'aan ah oo ku saabsan tinte kala duwan. Saddex nooc oo ka raqiisan ayaa si buuxda u burburay 10 jeer oo kaliya, inkastoo baakada ay ballanqaadeen tayada joogtada ah. Dhinaca kale, tinteeyada ugu fiican waxay qabteen wax ka fiican waxa lagu xayeysiiyay, waxay fidin jireen ilaa 300% ka hor inta aysan muujin wax dillaac ah. Ma rabtaa inaad aragto kuwa dhabta ah ee ciyaara? Ha u qaadan waxa alaab-qeybiyeyaashu sheegaan qiimaha muuqaalka. Ka hubi sheegashadooda baaritaano madax banaan oo laga sameeyay ilo sida warbixinnada tayada DTF ee DTF. Dukumiintiyadaasi waxay si daacad ah u muujiyaan sida ay u adkaystaan tinkaha kala duwan ee ku jira xaaladaha dhabta ah.

Sida loo doorto DTF Ink saxda ah ee loogu talagalay qaabka daabacahaaga

Tilmaanta Tallaabada Tallaabada ee Xulashada DTF Ink by Nooca Daabacaha

Bilow ka si toos ah taasiibka inanta printer-kaaga teknikin sababtoo ah 70% ee dhaawacyada printhead-ka waxaa lagu heli doonaa in ink-ka ay tahay in aad u xidhan tahay kama ay sarreeya in la istaago sababtoo ah PrintTech Warbixinta kusku dul saa. Markii aad iskaashi Epson printers, doorasho ink-a oo aan ka sarreeyo 12 centipoise viscosity si aad ink jet-ka loo isticmaalo sida loo baahanayo ilaa aan cloggada dhacan. Raadi foomulinkii ink-ka oo leh kamid 20% pigment content haddii aad rabto midho jecel iyo midho buuxda, laakiin intaa kale sidoo kale inaad ilaaliyso printhead-ka si aad uga jecesho muddo dheer. Ha aqbali inaad fiiri maadooyinka muhimma ee nabadnibaasha sida Oeko-Tex ama REACH standards. Maadooyinkani waxay ku tiisnaataa in dhammaan alaabta loo isticmaalayo ma garan doonto shaqaalaha markii loo nafto, waxayna ka caansan tahay aagga guud ahaan.

Sii wanaagsan U jeedka Dhererka Printhead-ka Ilaa Muddo dheer Ilaa Printer Compatibility

Marka la sameeyo kimiyaadda daabada loo qorayo sabab u ah printer-ka, waxaa laga saaray xarshadaha sanadeed ee maamulka si joogto ah — waxaanan ku hadlaynaa iyo iyo 73% kala duwan si ay AllPrintheads Lab u soo koobatay sanadkii labaad. In lagu ilaali pH-siiba mid ka mid ah 7.2 ilaa 8.5 wuxuu caawiya in lacagta looma badalayo printer-ka ka dhacdo korrosion. Guudaha print-ka oo leh hanti weyn waa inay raadiyaan daabado oo leh jajabka anti-clog ah oo la isku dayay in kasta 500 saa si toos ah loo printayo. Ha kaleen sidoo kale shuruudaha saxda ahaan loo kaydiyo. Barkiinta badannimada waxay doorcenaa inay kaydista 15 ilaa 25 digrii Celsius ku yaalo konteenerroood oo diyaar uga saamaysan dadka UV iyo ku tiisnayn. Tanu wuxuu khasabaa jawaabaha jajabka la macaamilayo daabada.

Liiska Xaqiijinta Muhiimka

• Waxa loo qoraa fogaanta jahangalka printer-ka
• Waxa leh filteerid iyo ka hooseysa 5 microns si loo dhammaystiro in noozil-kuna la xidho
• Waxa uu muujiyaa staabildhiga shearing marka loo printayo socodka sare

Sida ku xusan tahay barnaamijka DTF ee jirka 2024, inks-ka la kalsooniyeey model-laha printer-ka ah ay u haystaan saaxijsiga midabka 34% ka sii wanaagsan kaliya iyagoo la isticmaalayo shabahood kale.

Su'aalo la xidhiidha DTF Ink

Waa maxay farsamada awoodga leh ee DTF ink-ka kan ku tiirsan inks-ka qalloocan?

DTF ink-ku bixiya sawirro caawiye leh iyo midab leh oo ku taagan noocaal farshaxanka kala duwan, sida cotone, polyester blends, iyo synthetics, sababtoo ah hababka ugu muhiimsan oo ku jira saamaska bubujinaya.

Sida uu saamigaynayo inks-ka DTF inkeedka?

Saamigna inks-ka waxa uu muhiim yahay si loo helo shaqada saxda ah ee printer-ka iyo inkeedka kama caawiye. Saamigna inks-ka aan saxsan tahay waxa uu keeni karaa ardhiga noozel-ka iyo inkeedka aan toosan tahay.

Maxaad ugu baahan tahay in farshaxunka lagu dhisayo DTF ink-ka?

Noocyada farshaxanka kala duwan waxay dhex marqaan inks-ka kala duwan, taas oo kaga saamaynaya isku dulqaanshaha, wixitaanka midabka, iyo jirka marka la washto.

Maxaysaa xaaladda la xidhaan ee la raadineyso inks-ka DTF?

Inks-ka DTF waa in la xidho konteenerro airtight oo lasaarcaya ilmooyinka UV, waxaana in la ilaaliyo 15-25 digrii Celsius si loo hubiyo dheereryada iyo shaqada.